Cement & Lime Facilities Operate at Extreme Temperatures
Cement and lime production environments demand execution strategies designed for continuous heat, abrasion, and structural load.
Operating Conditions That Define Cement & Lime Production
Cement and lime facilities operate under some of the most demanding thermal and mechanical conditions in industrial processing.
Extreme Operating Temperatures
Rotary kilns and calcining equipment operate continuously at temperatures exceeding 2,700°F, creating extreme thermal stress on refractory systems.
Abrasive Materials and Dust Exposure
Continuous exposure to abrasive raw materials and cement dust accelerates wear on structural components and protective systems.
Heavy Mechanical Load and Vibration
Rotating equipment, material handling systems, and continuous operation create constant mechanical stress and vibration.
Limited Access and Elevated Work
Kiln interiors, preheater towers, and elevated structures require specialized access equipment and confined space expertise.
Rimcor Execution Approach
Rimcor executes specialty construction and repair work designed to withstand thermal stress and mechanical wear.
Thermal Engineering
Refractory systems engineered for continuous high-temperature operation, thermal cycling, and mechanical stress unique to cement and lime kilns.
Abrasion Resistance
Materials and installation methods selected for maximum resistance to abrasive wear from raw materials and processed cement.
Specialized Field Crews
Experienced crews trained in cement facility protocols, equipped to work in elevated, confined, and high-temperature environments.
Typical Applications
Comprehensive solutions for cement and lime production facilities
Refractory & Heat Protection
Complete refractory solutions for rotary kilns, preheaters, coolers, and calcining equipment. Custom-engineered systems designed for extreme temperatures and thermal cycling.
Corrosion-Resistant Systems
Protective linings for storage vessels, material handling equipment, and process areas exposed to corrosive materials and environmental conditions.
Concrete & Structural Services
Concrete restoration for foundations, silos, and structural elements subjected to vibration, thermal stress, and material impact. Specialized repair materials for heavy-duty applications.
Demolition & Removal
Robotic demolition and controlled removal of refractory, concrete, and structural materials. Efficient execution in confined spaces and elevated work areas.
Engineering & Inspections
Advanced inspection services, including FAA-certified confined-space drone technology and traditional assessment methods for comprehensive evaluations.
24/7 Emergency Response
24/7 rapid deployment for unplanned failures, including refractory damage, lining failures, and structural emergencies. Experienced crews ready to minimize downtime.
Safety in Cement & Lime Environments
Safety planning accounts for heat exposure, access limitations, and heavy equipment interaction.
Heat Stress Management
Comprehensive protocols for work in extreme temperature environments, including hydration, work-rest cycles, and continuous monitoring.
Elevated and Confined Space Work
Specialized training and equipment for safe execution in kiln interiors, preheater towers, and elevated structures with limited access.
Heavy Equipment Coordination
Safe integration with plant operations, material handling systems, and rotating equipment to prevent incidents and maintain production flow.
MSHA Compliance
Full compliance with Mine Safety and Health Administration requirements for cement and lime production facilities.
Proven Performance in Cement & Lime Facilities
Six decades of field-proven expertise serving the cement and lime production industry
60+
Years Serving Refining Industry
24/7
Emergency Response Availability
50
States Served Nationwide
Zero
Incident Goal Standard
Specialized Equipment for Cement Environments
Rimcor owns and operates specialized equipment designed for the unique demands of cement and lime production facilities.
Refractory Installation Systems
Specialized equipment for installing and repairing refractory systems in rotary kilns, preheaters, and high-temperature process equipment.
BROKK Robotic Demolition Fleet
Remote-controlled demolition equipment for safe material removal in confined kiln interiors and elevated structures.
Shotcrete Application Equipment
High-capacity shotcrete rigs for structural concrete repair and restoration in cement production facilities.
Support for Cement & Lime Facilities Nationwide
Whether you're planning a kiln shutdown, responding to a refractory failure, or developing a long-term maintenance strategy, Rimcor has the expertise and resources to support your facility.